Portable Indentation Tester (PMT-1000) Product Introduction
Product Overview
The PMT-1000 Portable In-situ Micro-indentation Tester, jointly developed by Wuxi Zhanghua Pharmaceutical Equipment Co., Ltd. and Jova Glenn Technology Co., Ltd., is a non-destructive online testing device based on the indentation method/indentation energy difference method. It focuses on mechanical properties and residual stress testing for energy equipment (e.g., pressure vessels, pipelines), serving third-party testing institutions and frontline production units. It provides critical data support for finite element simulation, failure analysis, lifespan evaluation, and safety assessments.
Core Functions
- Mechanical Property Testing
- Tensile properties (yield strength, tensile strength)
- Hardness, fracture toughness, strain hardening index
- Biaxial residual stress
- Residual Stress Testing
- Indentation energy difference method, indentation strain method, X-ray diffraction method (for comparative validation)
- Application Scenarios
- Pressure vessels, long-distance pipelines, remanufactured energy equipment
- Welded joints, thick-walled cylinder weld seams, heat exchanger tube plates, etc.
Technical Advantages
Micro-indentation Technology | Traditional Methods |
✅ Non-destructive | ❌ Requires sample cutting |
✅ Portable & efficient | ❌ Laboratory-dependent |
✅ Multi-parameter output | ❌ Single-parameter testing |
✅ Cost-effective | ❌ High preparation costs |
✅ Supports online testing | ❌ Offline operation |
Industry Standards & Certifications
- National Standards: GB/T 39535-2020, GB/T 21933-2019
- International Standards: ISO/TR 23381 (mechanical properties and residual stress testing)
- Korean Standards: KS 80550 (indentation tensile property testing)
- ASME Codes: Code Case 2703 (alternative hardness testing)
- Awards: Gold Medal at the Geneva International Exhibition of Inventions
Typical Test Cases
- Steam Pipeline Comparison (Pre- vs. Post-service)
- Material: 12Cr1MoV
- Yield strength error ≤8%, tensile strength error ≤6%
- Storage Tank Strength Test
- Material: Q235B, average yield strength 261.88 MPa
- High-Pressure Waste Heat Exchanger Test
- Material: CrMoV steel, strain hardening index 0.158–0.194
Data Support & Technical Services
- Safety Assessment: Covers the entire lifecycle (manufacturing, heat treatment, service, aging).
- Technical Output: Papers, patents, customized fixture design (for complex working conditions).
Contact Information
- Phone/WhatsApp/WeChat: +86-13961802200 (Peggy)
- Email: zhangpeijie@zhanghuayaoji.com
PMT-1000: Safeguarding Energy Equipment Safety with Efficient, Precise On-Site Testing